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PCB Embedded Component Technology 2026 — PatSnap Eureka

PCB Embedded Component Technology 2026 — PatSnap Eureka
Technology Landscape 2026

PCB Embedded Component Technology: Patent Landscape & Emerging Trends

Active and passive components embedded within PCB laminate layers are reshaping miniaturization, power integrity, and AI packaging. This landscape analyzes innovation signals from 2005–2026 patent filings across CN, KR, JP, US, and other jurisdictions.

PCB Embedded Component Patent Filing Activity by Technology Cluster: Passive & Active Embedding 8+ filings, Bridge-Embedded HDI 4 filings, Additive Manufacturing 5 filings, Thermal Management 4 filings Bar chart showing relative patent filing density across four PCB embedded component technology clusters identified in the PatSnap Eureka dataset spanning 2005–2026. Passive and active component embedding dominates with 8+ filings; additive manufacturing and bridge-embedded HDI are fast-growing clusters. 8+ 6 4 2 8+ Passive & Active Embed 4 Bridge- Embedded HDI 5 Additive Manufacturing 4 Thermal Management Filings by technology cluster · PatSnap Eureka dataset · 2005–2026
2006
Earliest embedded chip PCB filing (Samsung Electro-Mechanics, CN)
8+
Distinct Samsung Electro-Mechanics filings across CN, KR, JP, US
5
Jurisdictions covered: CN, KR, JP, US, CA
2024
Most recent Toyota 3D-printed power PCB filing (CN)
Technology Overview

Three Interconnected Domains Define PCB Embedded Component Technology

PCB embedded component technology — wherein active and passive electronic components are integrated within the laminate layers of a printed circuit board rather than mounted on its surface — spans three interconnected technical domains: the embedding of passive components (resistors, capacitors) and active components (ICs, power chips) within insulating layers of multilayer PCBs; the use of bridge-embedded substrates and high-density interconnect (HDI) structures to route signals between embedded elements; and additive manufacturing (AM) techniques that allow direct inkjet printing of PCBs with integrated chip cavities.

Core mechanisms identified across the dataset include cavity formation and chip insertion, via-based interconnection using interstitial via holes (IVH), thermal management integration with embedded heat-radiating metal planes, bridge embedding for ultra-short routing between co-packaged chips, and additive manufacturing of conductive and dielectric inks. Sub-domains include embedded passive substrates (EPS), embedded active component boards, rigid-flex PCBs with embedded optoelectronics, power-module-embedded boards, and AM-fabricated HDI circuits. For a full view of the patent landscape analytics behind this data, PatSnap's platform provides deep competitive intelligence across all these sub-domains.

The field is transitioning from foundational chip-cavity embedding toward AI compute packaging, power electronics integration, and AM-fabricated boards — a shift clearly visible in the 2023–2026 filing cohort.

Core Mechanisms
  • Cavity formation & chip insertion
  • Via-based interconnection (IVH)
  • Thermal management metal planes
  • Bridge embedding for chiplet routing
  • Additive manufacturing (AM)
2005
Earliest filing year in dataset
2026
Latest filing year analyzed
CN
Highest-density jurisdiction
4
Technology clusters identified
Key Technology Clusters

Four Distinct Innovation Clusters in the PCB Embedded Dataset

Patent activity from 2006–2025 maps to four well-defined technical approaches, each with distinct assignees, application targets, and maturity levels.

Cluster 1 — Most Established

Passive & Active Component Embedding in Multilayer PCB

The most well-established cluster in the dataset, with filings spanning 2006–2025. The core mechanism involves placing pre-tested chips or passive components into cavities within a core laminate, covering with prepreg or resin, and forming via connections to outer wiring layers. Key differentiators include dual-sided component stacking, variable-depth cavities matched to component thickness, and metal-core substrates (Al, Cu, stainless steel) for thermal and mechanical performance. Samsung Electro-Mechanics has filed at least 8 distinct patents in this cluster across CN, KR, JP, and US.

Samsung Electro-Mechanics · 2006–2025 · CN, KR, JP, US
Cluster 2 — Fast-Moving

Bridge-Embedded PCB for High-Density Interconnect (HDI)

Targets advanced packaging for AI accelerators and HBM memory systems. A die-level silicon or organic bridge is embedded within the PCB dielectric to provide short, high-bandwidth interconnects between ICs placed on the PCB surface above. The bridge is accessed via vias that penetrate both the bridge and surrounding insulating layers. Samsung Electro-Mechanics filed bridge-embedded PCB patents in US (2023) and JP (2024), explicitly targeting AI and high-bandwidth memory computing contexts — an adaptation of the EMIB concept to PCB-substrate form factors.

Samsung Electro-Mechanics · 2023–2024 · US, JP
Cluster 3 — Disruptive Manufacturing

Additive Manufacturing (AM) of Chip-Embedded PCBs

Nano Dimension Technologies has filed across multiple jurisdictions for inkjet-based AM methods that print conductive and dielectric inks to form PCB structures with dedicated chip cavities. The process uses robotic arms for chip placement and encapsulating overprints for interconnect continuity. Extensions include side-mounted components with Z-axis conductive contacts, BGA surface-mount sockets formed in recessed pits, and flexible printed circuit variants. Multi-jurisdictional filing (US, CA, JP, KR) signals commercial ambition for a process that eliminates traditional cavity-drilling and lamination.

Nano Dimension Technologies · 2018–2022 · US, CA, JP, KR
Cluster 4 — Persistent Challenge

Thermal Management Integration for Power-Embedded PCBs

Addresses the significant heat dissipation challenge when high-power components (IGBTs, MOSFETs, power ICs) are embedded within PCB laminate stacks. Solutions include internal metal pattern layers for lateral heat spreading, thermal via arrays connecting embedded components to external heat sinks, metal-core (IMS-type) sandwich laminates, and integration with liquid cooling cold plates via 3D-printed PCB-manifold assemblies. Both the 2009 Toshiba and 2024 Toyota filings converge on the same fundamental problem — heat generated by embedded components cannot be dissipated efficiently through conventional via structures.

Toshiba · Toyota · VEDECOM · 2009–2024
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Innovation Signals

Patent Filing Timeline & Jurisdiction Distribution

Visual analysis of filing activity across time and geography, derived from the PatSnap Eureka dataset spanning 2005–2026.

Key Assignee Filing Activity by Era (2006–2025)

Samsung Electro-Mechanics filed from 2006 continuously through 2025; Nano Dimension entered from 2018; Toyota and VEDECOM represent the 2020–2024 power electronics wave.

PCB Embedded Component Patent Filing Timeline: Samsung Electro-Mechanics active 2006–2025 (8+ filings), Nano Dimension Technologies 2018–2022 (5 filings), Toshiba 2009 (2 filings), AT&S 2010–2015 (2 filings), Toyota/VEDECOM 2020–2024 (3 filings), Inspur/Ascensia 2023 (2 filings) Timeline chart showing when each key assignee entered and sustained PCB embedded component patent activity. Samsung Electro-Mechanics shows the longest continuous activity from 2006 to 2025. Data from PatSnap Eureka patent dataset covering CN, KR, JP, US, CA jurisdictions. Samsung EM Nano Dimension Toshiba AT&S Toyota/VEDECOM 2006 2010 2015 2019 2022 2025 2006 → 2025 · 8+ filings · CN, KR, JP, US 2018 → 2022 · 5 filings · US, CA, JP, KR 2009 · 2 filings · CN 2010–2015 · JP 2020–2024 · JP, CN

Jurisdiction Distribution of Embedded PCB Filings

CN holds the highest density of embedded component substrate filings; JP shows significant prosecution activity for Korean and US-origin inventions.

PCB Embedded Component Jurisdiction Distribution: CN highest density, JP significant, KR moderate (Samsung EM home), US moderate (Nano Dimension, Samsung EM bridge), CA limited (Nano Dimension PCT) Relative jurisdiction share of patent filings in the PCB embedded component dataset from PatSnap Eureka. CN dominates due to PCB manufacturing concentration and market access requirements. All five jurisdictions (CN, JP, KR, US, CA) are represented. 5 Jurisdictions CN Highest density JP Significant KR Moderate US Moderate CA Limited (PCT) Source: PatSnap Eureka · 2005–2026 dataset

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Application Domains

Where PCB Embedded Component Technology Is Being Deployed

Patent filings map to five distinct application domains, each with characteristic assignees and technical requirements.

Application Domain Key Assignee(s) Filing Years Jurisdiction Technical Focus
AI Computing & HPC Packaging Samsung Electro-Mechanics 2023–2024 US, JP Bridge-embedded PCB for AI accelerators and HBM connectivity; EPS for power integrity
Automotive & Power Electronics Toyota Motor Engineering; VEDECOM Institute 2020–2024 CN, JP 3D-printed PCB-cold plate assembly for EV traction inverters; IMS-type lamination for power modules
Consumer Electronics & Portable Devices Toshiba Corporation; AT&S 2009–2015 CN, JP Embedded components for portable computers, mobile terminals; rigid-flex PCBs with embedded optoelectronics
Medical & Wearable Devices Ascensia Diabetes Care Holdings AG 2023 JP Flexible PCB with embedded coin-cell battery via conductive light-curable epoxy; applicable to continuous glucose monitors
Server & Data Center Infrastructure Inspur Intelligent Technology 2023 CN Co-packaged working devices with chip dies for simplified signal topology and reduced routing space
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Signal integrity approach Co-packaging architecture + patent links
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Emerging Directions 2023–2026

Four Emerging Directions Reshaping the Embedded PCB Landscape

Based on the most recent filings in this dataset, four strategic directions are identifiable — each with distinct IP implications for R&D teams and patent strategists.

🧠

Bridge-Embedded PCBs for AI Chip Packaging

Samsung Electro-Mechanics' US (2023) and JP (2024) bridge-embedded PCB patents explicitly name AI and HBM as drivers. The embedded bridge concept enables chiplet-to-chiplet communication without expensive silicon interposers, adapting Intel's EMIB ecosystem to PCB-substrate form factors. The window for competitive IP positioning in chiplet integration for AI accelerators remains partially open.

3D-Printed Power Electronics PCB-Cold Plate Assemblies

Toyota Motor Engineering and Manufacturing North America's 2024 CN filing describes a manufacturing sequence in which a multilayer PCB is 3D-printed directly onto a power device substrate and a liquid-cooled cold plate manifold is mechanically fastened atop. This convergence of AM and thermal management for EV power modules is a nascent but highly strategic direction for automotive power electronics.

🔒
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Access the full analysis of power integrity EPS structures and signal-integrity-optimized embedded packaging boards for server infrastructure.
EPS conductive particle bonding ESL reduction techniques SiP precursor analysis
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Strategic Implications

What the PCB Embedded Component Patent Landscape Means for R&D Teams

Samsung Electro-Mechanics holds the deepest IP position in conventional embedded substrate technology — passive and active embedding, bridge structures, and EPS — across the most commercially relevant jurisdictions (CN, KR, JP, US). Any entrant developing embedded component PCBs for AI compute or advanced consumer electronics packaging must conduct freedom-to-operate analysis against this portfolio, particularly the 2021–2025 CN and 2023–2024 JP/US filings. PatSnap's IP analytics platform provides the landscape mapping tools needed for this analysis.

The bridge-embedded PCB segment is nascent and fast-moving. With only a small number of assignees active in this dataset, the window for competitive IP positioning — particularly in chiplet integration for AI accelerators — remains partially open. R&D teams targeting this application should prioritize filing before the Samsung Electro-Mechanics portfolio broadens further. EPO's patent filing resources provide guidance on international prosecution strategy.

Nano Dimension Technologies represents a manufacturing disruption vector. Additive manufacturing of chip-embedded PCBs eliminates traditional cavity-drilling and lamination processes. While currently limited to prototyping and specialized production, multi-jurisdictional filing signals commercial ambition. Product developers should monitor AM process maturity and consider strategic licensing or partnering before the technology reaches production-volume cost parity. For life sciences applications of embedded PCBs, see PatSnap's life sciences intelligence solutions.

Thermal management is a persistent unresolved constraint. Both the 2009 Toshiba and 2024 Toyota filings converge on the same fundamental problem — heat generated by embedded components cannot be dissipated efficiently through conventional via structures. The integration of liquid cooling manifolds, metal-core laminates, and phase-change materials into embedded PCB structures is an underpopulated IP space with high strategic value for automotive, server, and power electronics applications. PatSnap's materials intelligence covers thermal management substrate innovations. WIPO's patent database tracks global prosecution status across all jurisdictions.

CN jurisdiction is the dominant prosecution battleground. The majority of recent embedded component substrate filings in this dataset targeting commercialization in Asia are filed or prosecuted in CN, reflecting both the concentration of PCB manufacturing capacity and market access requirements. R&D teams must maintain active CN prosecution strategies and monitor Chinese assignees (Inspur Intelligent Technology, domestic research institutes) entering the space with adapted architectures.

Key Strategic Watchpoints
  • FTO analysis vs. Samsung EM 2021–2025 CN filings
  • Bridge-embedded PCB filing window still open
  • Nano Dimension AM licensing opportunity
  • Thermal management IP space underpopulated
  • Active CN prosecution strategy required
  • Monitor Inspur & domestic CN assignees
IP Strategy Tool

PatSnap Eureka maps assignee portfolios, prosecution timelines, and white space opportunities across the full PCB embedded component landscape.

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Assignee Intelligence

Key Assignees by Filing Volume & Strategic Position

Innovation in this dataset is moderately concentrated: Samsung Electro-Mechanics dominates conventional embedded substrate IP, while Nano Dimension Technologies holds distinctive AM-based positions.

Assignee Filing Volume in PCB Embedded Component Dataset

Samsung Electro-Mechanics leads with 8+ identified filings; Nano Dimension Technologies holds 5 AM-focused filings across 4 jurisdictions.

PCB Embedded Component Filings by Assignee: Samsung Electro-Mechanics 8+ filings, Nano Dimension Technologies 5 filings, Toshiba Corporation 2 filings, AT&S 2 filings, Toyota/VEDECOM 2 filings, Inspur/Ascensia 2 filings Horizontal bar chart comparing patent filing volumes for key assignees in the PCB embedded component dataset from PatSnap Eureka. Samsung Electro-Mechanics is the dominant filer with a multi-decade IP strategy; Nano Dimension Technologies is the leading additive manufacturing filer. 2 4 6 8+ Samsung Electro-Mechanics 8+ Nano Dimension Technologies 5 Toshiba Corporation 2 AT&S Austria 2 Toyota / VEDECOM 2 Inspur / Ascensia 2 Source: PatSnap Eureka · PCB embedded component dataset · 2005–2026

Core Manufacturing Process: Cavity-Based Chip Embedding

The foundational process flow for passive and active component embedding in multilayer PCBs, from cavity formation through via interconnection.

PCB Embedded Component Manufacturing Process: 1. Core Laminate Preparation, 2. Cavity Formation (controlled depth), 3. Chip/Component Insertion, 4. Prepreg/Resin Lamination, 5. Via Drilling & Plating, 6. Outer Layer Wiring Six-step process flow for cavity-based chip embedding in multilayer PCBs, as described in Samsung Electro-Mechanics and Toshiba patent filings analyzed via PatSnap Eureka. The process creates a monolithic structure with embedded components connected to outer wiring via plated via holes. 1 Core Core Laminate Preparation 2 Cavity Cavity Formation (controlled depth) 3 Insert Chip / Component Insertion 4 Laminate Prepreg / Resin Lamination 5 Vias Via Drilling & Plating (IVH) Process derived from Samsung Electro-Mechanics (2006–2021) and Toshiba (2009) patent filings analyzed via PatSnap Eureka. Dual-sided stacking and variable-depth cavities are key differentiators.

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Frequently asked questions

PCB Embedded Component Technology — key questions answered

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References

  1. Embedded Chip Printed Circuit Board and Manufacturing Method — Samsung Electro-Mechanics Co., Ltd., 2006, CN
  2. Printed Circuit Board with Embedded Electronic Components and Manufacturing Method — Samsung Electro-Mechanics Co., Ltd., 2011, CN
  3. Printed Circuit Board with Embedded Electronic Components and Manufacturing Method — Samsung Electro-Mechanics Co., Ltd., 2007, CN
  4. Substrate with Embedded Electronic Components and Electronic Package — Samsung Electro-Mechanics Co., Ltd., 2021, CN
  5. Substrate with Embedded Electronic Components — Samsung Electro-Mechanics Co., Ltd., 2021, CN
  6. Substrate with Embedded Electronic Components — Samsung Electro-Mechanics Co., Ltd., 2021, CN
  7. Substrate with Embedded Electronic Components — Samsung Electro-Mechanics Co., Ltd., 2025, CN
  8. Substrate with Embedded Electronic Components and Electronic Package — Samsung Electro-Mechanics Co., Ltd., 2025, CN
  9. Printed Circuit Board with Embedded Bridge — Samsung Electro-Mechanics Co., Ltd., 2023, US
  10. Printed Circuit Board (EPS Structure, Bridge) — Samsung Electro-Mechanics Co., Ltd., 2024, JP
  11. Printed Circuit Board with Cavity-Embedded Bridge and Bonding Layer — Samsung Electro-Mechanics Co., Ltd., 2024, JP
  12. Printed Circuit Board (Signal Path via Bridge) — Samsung Electro-Mechanics Co., Ltd., 2024, JP
  13. Component-Embedded Printed Circuit Board, Manufacturing Method, and Electronic Device — Toshiba Corporation, 2009, CN
  14. Component-Embedded Printed Circuit Board, Manufacturing Method, and Electronic Device (Thermal Via) — Toshiba Corporation, 2009, CN
  15. Chip Embedded Printed Circuit Boards and Methods of Fabrication — Nano Dimension Technologies, Ltd., 2019, US
  16. Chip Embedded Printed Circuit Boards and Methods of Fabrication — Nano Dimension Technologies, Ltd., 2018, CA
  17. Additively Manufactured Electronic (AME) Circuits with Side-Mounted Components — Nano Dimension Technologies, Ltd., 2022, JP
  18. Systems and Methods for Additive Manufacturing of SMT-Mounted Sockets — Nano Dimension Technologies, Ltd., 2022, JP
  19. Additively Manufactured Electronic (AME) Circuits with Side-Mounted Components — Nano Dimension Technologies, Ltd., 2021, KR
  20. Method for Integrating Power Chips and Power Electronics Module — VEDECOM Institute, 2020, JP
  21. Highly Integrated Power Electronics and Manufacturing Method — Toyota Motor Engineering and Manufacturing North America, 2024, CN
  22. Embedded Packaging Board, PCB Packaging Structure and Manufacturing Method — Inspur Intelligent Technology Co., Ltd., 2023, CN
  23. Printed Circuit Board Element and Manufacturing Method — AT&S Austria Technologie & Systemtechnik AG, 2010, JP
  24. Method for Manufacturing a PCB Comprising at Least Two PCB Regions — AT&S Austria Technologie & Systemtechnik AG, 2015, JP
  25. Flexible Printed Circuit Board with Attached Battery — Ascensia Diabetes Care Holdings AG, 2023, JP
  26. IEEE — Institute of Electrical and Electronics Engineers: PCB and packaging standards
  27. European Patent Office (EPO) — International patent prosecution resources
  28. WIPO — World Intellectual Property Organization: Global patent database and PCT filings

All data and statistics on this page are sourced from the references above and from PatSnap's proprietary innovation intelligence platform. This landscape is derived from a targeted set of patent and literature records retrieved via PatSnap Eureka and represents a snapshot of innovation signals within this dataset only.

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